ME 403/503, Engineering Design - Product Realization
Fall Semester 2016
Textbook: No textbook is required. Notes will be available for download. Texts mayl be placed on reserve in the library and on-line resources will be used.
syllabus
Design of Experiments:
DOE Notes
DOE PowerPoint Slides
t-table
equation sheet
http://www.weibull.com/hotwire/issue113/relbasics113.htm
Misc Design:
Engineering Design?
Engineering design process
Fail Safe / Safe Life
Materials Selection Charts
Material Selection Process
Engineering Materials
Design Evaluation Sheet
Lean Mfg
Lean Manufacturing notes
Ford Rogue Plant (1950, 7000 cars per day)
1973 oil embargo
vehicle production stats
Airplane Assy, Lean?
A380 wing fab
737 time lapse (moving line)
737 Lean Final Assy (8 min)
777 time lapse (3 min)
777 time lapse (4 min)
747 time lapse
Knovel Items (online textbooks):
Materials Selection (Ashby)
Maynard's Industrial Engineering Handbook (Total Productivity Management, Ch 2.3)
Mechanical Assemblies (Whitney)
Metal Machining (Childs, et al.)
DFM/DFA overheads:
Design for Manufacturing and Assembly, Notes
| Injection molding overheads |
| Forging and foundry |
| Sheet metal and Machining |
| Machining |
| Assembly |
| Miscellaneous |
Youtube videos for manufacturing processes
| Assignment | Due | |
| Small dsgn prob, DOE definitions (updated after class) | 9/6 | |
| Resort Design | 9/13 | |
| Resort Design 2, and t-test | 9/20 | |
| Resort Design - down select, and DOE Pairing | 9/27 | |
| DOE hw #3 | 10/4 | |
| DOE hw #4 | 10/11 | |
| DOE, Mfg, Lean | 10/25 | |
| Lean II | 11/8 | Shiley Lighting |
| DFM/DFA | 11/15 | |
| Use MS Project to make a small project schedule for something (senior design, baking a cake, whatever) - we'll discuss scheduling again next Tuesday | 11/22 | |
| Complete DOE, formal professional quality report | 12/1 | |
| Bounce off (your chance to demonstrate the effectiveness of your DOE | 12/6 |
Online (UP): http://site.ebrary.com/lib/uportland/reader.action?docID=10898788
